Battery Cell Cleanroom
Insulated Panel Systems
CleanAir’s latest achievement, a pioneering force behind the ultimate solution for battery cell manufacturing facilities. Our state-of-the-art insulated panel system is purpose-built to meet the exacting demands of the industry, including the critical need for extremely low humidity levels.
With a basis of design that surpasses expectations, our system ensures a dew point below 40°C and relative humidity (RH) levels below 5%. This extraordinary capability allows you to maintain the ideal environment for battery cell production, safeguarding the integrity and performance of your products.
In addition to our unrivaled humidity control, our insulated panel system boasts exceptional load-bearing strength, seamlessly accommodating an integrated floor loaded modular cleanroom system within its inner envelope. This unique and innovative design enables a one-of-a-kind recirculating system, meeting ISO Class 7 through ISO Class 5 requirements effortlessly.
Choose CleanAir Solutions, Inc. for a cutting-edge solution that not only fulfills the stringent specifications of the battery cell industry but also surpasses expectations with its advanced humidity control capabilities. Embrace the future of manufacturing and elevate your operations to new heights of excellence with our unparalleled insulated panel system.
Air-Tight Panels
AT-Lock panels are insulated panels with cam lock designed to make cold rooms or enclosures with critical temperature and humidity set points air-tight.
CHARACTERISTICS:
3 Thicknesses : 60, 100, 150 mm.
5 Widths : 40, 60*, 80, 100*, 120 cm.
Only for thicknesses 60 and 100 mm.
Lengths : from 40 to 400 cm with a module of 20 cm in thickness 60 and 100, with a module of 40 cm in thickness 150.
FACINGS:
In standard Galvanized steel sheet, thickness 5/10, coated with polyester lacquer 25 μm. Optional Galvanized steel sheet, thickness 5/10, coated with a polyester lacquer complex and a PET film of total thickness 55 μm. Stainless steel sheet, thickness 6/10, Poli S4 finishing or coated with a PVC+PET film. The sheet is coated with a protective film to remove after assembly.
SHADE:
Iceberg white in standard (Close to RAL 9010).
CORE:
Polyurethane foam without HCFC density: 40 kg/m3. Thermal conductivity: λ = 0,023 W/m.K.
ASSEMBLY SYSTEM:
The cases equipped with eccentric cams on the 4 edges of the panel allow the installation of the panels. Activated by a key, the cam comes to cling in a quarter of turn on the axis of the case of the panel in opposite directions.
SEALS:
The continuity of the vapor-barrier check is carried out between each panel by polyurethane seals laid out along the panel edges on both sides.
FIRE REACTION:
Standard foam – Class F
Alternate panel: Fireproof foam, Class B-S2,d0 (see below).
Fire Rated Thermal Panels
Introducing our FRTP Isothermal partitions, a revolutionary solution comprising insulated panels that unlock the potential for creating isothermal enclosures. These partitions not only meet the stringent requirements of thermal insulation but also adhere to the highest standards of fire safety.
Equipped with all the thermal insulation characteristics of sandwich panels, our FRTP panels offer exceptional versatility. They can be effortlessly employed to construct cleanrooms, laboratories, offices, or utilized as insulated cladding for both horizontal and vertical mounting applications.
Compared to traditional structures, our FRTP Isothermal partitions offer a multitude of advantages. The installation process is quick and straightforward, while the panels seamlessly adapt to the existing architecture. Moreover, their inherent flexibility allows for future modifications and transformations with ease.
Designed with rounded junctions featuring reentrant corners and flush finishes that eliminate visible screws, our partitions ensure optimal hygienic conditions, aesthetic appeal, and simplify the cleaning process.
With a thickness of 40 mm, these partitions are ideal for lining walls in older buildings to comply with sanitary standards. Additionally, they are well-suited for lining partitions, posts, and pipes. Various thickness options are available to create isothermal enclosures tailored to specific requirements.
Experience the unmatched benefits of our FRTP Isothermal partitions today and elevate your construction projects to new heights of efficiency, safety, and aesthetics.
A Wide Choice of Coatings
Discover the versatility of our FRTP thermal panel, offering a range of coatings tailored to meet the specific requirements of different activities and environments. Choose from steel coated with polyester lacquer, PVDF lacquer, PET complex, PVC film, or stainless steel, ensuring optimal performance in any setting.
As a standard option, our panels feature a galvanized steel sheet coated with a white polyester lacquer. You can select from smooth, ribbed, or micro-ribbed finishes based on your aesthetic preferences and functional needs.
Ensuring impeccable airtightness, our specially designed connection sheets seamlessly join panel to panel. For partition cladding with a 40 mm thickness, a single connection is utilized. Panels ranging from 60-240mm in thickness feature a double connection, enhancing structural integrity.
To maintain a continuous vapor barrier, each panel is equipped with two polyethylene seals along its length, positioned on both sides. Depending on the specific work and cleaning conditions or exposure, silicone seals can be employed as an alternative to polyethylene seals. In addition, a butyl seal can be used to enhance tightness at the connecting bottom, adapting to different ambient conditions.
Experience the exceptional quality and versatility of our FRTP thermal panel, tailored to provide optimal performance and durability in diverse environments. Choose cleanroom components that surpass expectations and elevate your projects to new heights of excellence.
REPORTS & APPROVALS:
Fire reaction: A2-s1,d0
FM Global approval Standard 4880
CE mark: Complied with NF EN 14509
CSTB Technical advice.
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